Introduction to Battery Pack Design, Integration, and Validation in China     

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I.D.# C1236Printable Description
Duration: 2 Days
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New energy requirements for China’s vehicle market are significantly increasing battery system development. This rapid increase in battery development is elevating the importance of optimized battery system design, integration, and validation. Once the vehicle platform is determined, the vehicle must realize benefits from an optimized battery system design that includes enhanced acceleration speed, stable performance, long life, and desired range.

This comprehensive 2 day seminar introduces participants to system level design considerations, including battery and vehicle interface requirements, battery design and production validations, design changes and the inevitable performance compromises that must be addressed when implementing these technologies. This seminar begins with vehicle level battery requirements and analysis of the battery-vehicle interface followed by an in-depth study of system electronics, thermal management, performance, and CAN communication requirements.

Learning Objectives
By attending this training program you will be able to:

  • Analyze battery system design parameters and their vehicle performance effects
  • Evaluate the compromises between battery performance, life, and stability
  • Specify the fundamental design validation standards, testing methods and acceptance criteria and design changes strategy
  • Estimate from CFD and FEA simulation for thermal management and NVH design concept
  • Discuss opportunities for advanced system integration

Who Should Attend
This seminar is intended for engineers involved in all fields related to the design or development of battery electronics, battery size selection, battery system integration, and validation.

Prerequisites
An undergraduate engineering degree or a strong technical background is highly recommended.

Topical Outline
DAY ONE

  • Pack Design
    • Customer Requirement Breakdown: Proposal
      • FEA CFD simulation
      • Cell selection
    • Thermal management
    • HV safety concern
    • Packaging efficiency
  • Pack Testing and Validation
    • DV/PV
      • Standards
      • Test setups
      • Acceptance criteria
      • Customer signoff process
      • Negotiation
    • Outsourcing Testing
      • Vibration
      • EMC
      • IPxx
      • Abuse testing
      • Other
    • Testing Equipment
      • Selection
      • Evaluation
      • EMC effect
DAY TWO
  • Pack Quality Control
    • Engineering methods for incoming materials
    • Engineering methods for shipping materials
    • Failure analysis
      • DFMEA
      • PFMEA
    • VAVE and Other Processes for Battery Companies
      • APQP
      • 4M+1E
      • Local Chinese Suppliers
        • How to work with
        • TA
        • TR
        • Other

Instructor(s): Ying Wang, Ph.D.
Ms. Wang currently holds the position of Deputy Director in the Engineering and Product development Department at SAICMotor, (SEAT and ATBS) in Shanghai. Prior to her current position, Ms. Wang was Senior System Engineer & Electrochemist at Johnson Control Saft in Milwaukee, Wisconsin and Manager, Senior Scientist, and Project Leader with Polyfuel Inc. in Mountain View, California. Ms. Wang received her B.S. Analytical Chemistry from Jilin University and her Ph.D. Electroanalytical Chemistry from the Chinese Academy of Sciences.

To Register in RMBs for the September 2014 Offering in China
Contact: Rick Wang
SAE International China Office
Phone: +86 21-6131-2392; Fax: +86 21-2302-5988 E-mail: rickwang@sae.org
(Please note, to register in RMBs, you must contact the SAE China Office.)
The offering of this seminar in Shanghai, China, is also applicable for Shanghai CEUs. You must complete all course contact hours and successfully pass the learning assessment to obtain CEUs.

Fees: $1275.00 ; SAE Members: $1015.00 - $1145.00

1.3 CEUs
You must complete all course contact hours and successfully pass the learning assessment to obtain CEUs.

For additional information, contact SAE Customer Service at 1-877-606-7323 (724/776-4970 outside the U.S. and Canada) or at CustomerService@sae.org.