Surface Texture: Specification and Control     

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Enrollment

I.D.# C1110Printable Description
Duration: 1 Day
June 24, 2014 (8:30 a.m. - 4:30 p.m. ) - Troy, Michigan  

Hotel & Travel Information

Surface texture is one of the most important topics in today's world of design, development and performance. As tolerances are shrinking and performance demands are increasing, surface texture is rapidly becoming one of the most important aspects of engine and vehicle performance. Every moving component on a vehicle or engine is influenced by surface texture in one or more of the following ways: vibration, sealing, adhesion, traction, emissions, safety, durability, wear/failure analysis. Many of the industry's top warranty issues (leaks, noise, vibration, etc.) are a direct result of surface texture implications. Rather than focus on the theories of surface texture, this course will focus on the applications of these concepts to automotive applications – thereby giving the attendees tools that they can immediately use as they solve automotive problems such as cylinder bores and emissions control, crankshafts, camshafts and early engine failures, brakes and NVH, wheel bearings and vibration, gaskets and sealing, bearings and durability, pistons and durability, and shaft straightness and vibration.

Learning Objectives
By attending this seminar, you will be able to:

  • Communicate clear descriptions of surface texture in reports and product documentation
  • Recognize roughness and waviness impacts on components
  • Recognize measurement errors and avoid misinterpretations of results
  • Specify surface texture according to ISO 1302
  • Identify and specify functional wavelength regimes for surface texture

Who Should Attend
This topic bridges all fields within the automotive industry and is designed for engineers and technicians involved in: the specification of mechanical systems and components; failure analysis and warranty; quality control and measurement functions, manufacturing and process development. The areas of interest could include: sealing, sliding, cosmetic appearance, friction, leakage and more.

Prerequisites
Participants should have a basic knowledge of mechanical terms such as friction, sealing, wear, etc.

Topical Outline

  • The Language of Surfaces
    • Roughness
    • Waviness
    • Form
  • The Measurement of Surfaces
  • Describing Wavelength Regimes
    • Separating roughness from waviness
    • Distortions that can occur in the data and how to deal with them
    • Choosing the right filter cutoff
  • Surface Texture Interactions with other Tolerances like GD&T
  • Parameters
  • Specifying Surface Texture

Instructor(s): Mark Malburg
Dr. Malburg is the president of Digital Metrology Solutions, Inc where he provides dimensional and surface metrology consultation and develops analysis and control algorithms, software and custom instrumentation. He is also the president and chief software architect of Verified Technologies – the creators of the award-winning BrakeView® system for the measurement of rotating components and is an adjunct associate professor of engineering at the University of North Carolina at Charlotte. Prior to that, Dr. Malburg spent 10 years at Cummins Engine Company as the Corporate Surface Metrologist. He is currently a member of the ASME B46.1 “Surface Texture” standards committee, a member of the B89 committees for "Roundness", "Straightness" and Flatness", and is a United States Subject Matter Expert for several ISO committees under ISO/TC213 for surface and form metrology.

Dr. Mark Malburg holds a B.S. and M.S. in Mechanical Engineering from Michigan Technological University. His graduate work at Michigan Tech addressed the characterization of plateau-honed surfaces and the approach he developed was later adopted as an International Standard. He completed his Ph.D. at the University of Warwick researching problems in instrument correlation in surface metrology applications.

Fees: $755.00 ; SAE Members: $605.00 - $685.00

.7 CEUs
You must complete all course contact hours and successfully pass the learning assessment to obtain CEUs.

To register, click Register button at the top of this page and submit the online form, or contact SAE Customer Service at 1-877-606-7323 (724/776-4970 outside the U.S. and Canada) or at CustomerService@sae.org.