Sheet Metal Stamping: Robust Formability     

On-site
Delivery
Open
Enrollment

I.D.# C0713Printable Description
Duration: 2 Days
April 20-21, 2015 (8:30 a.m. - 4:30 p.m. ) - Detroit, Michigan  
October 29-30, 2015 (8:30 a.m. - 4:30 p.m. ) - Troy, Michigan  

Hotel & Travel Information

Preventing future problems and troubleshooting existing problems in today's stamping plants requires greater stamping process knowledge. The link between inputs and outputs isn't as clear as many think, increasing the need for detailed understanding of the variables involved. This course discusses the key inputs and outputs associated with sheet metal stamping, including important elements for controlling the process and making it more robust. The course reviews sheet metal characteristics and their application, especially from a formability standpoint, using many automotive-related examples. Common issues such as springback, dent resistance, and process differences among mild steel, high strength steel, bake hardenable steel, and aluminum are discussed. Stamping die types and functions, in particular the types of dies used in draw forming, are explained. Mechanical presses and lubrication are briefly discussed as other variables in the process. Other processes, including tube and sheet hydroforming, and progressive dies are covered in less detail.

Learning Objectives
By attending this seminar, you will be able to:

  • Describe steps and elements of the stamping process
  • Identify common grades of sheet metal and their applications
  • Specify key mechanical properties and their relationship to product quality
  • Identify important inputs and outputs of the stamping process
  • Describe important aspects of process control
  • Read and interpret sheet metal strain analysis and forming limit diagrams

Who Should Attend
Anyone who wants to know more about sheet metal stamping, from new hires in the industry, to product design engineers who design sheet metal parts, to manufacturing engineers, supervisors, and others working at a stamping plant, will benefit from this seminar. Those with plant floor experience who are lacking a solid understanding of the how's and why's will also benefit.

Prerequisites
None.

Topical Outline
DAY ONE

  • The Stamping Process
    • Inputs vs. outputs
    • Steps: from coil to assembly
    • Process control and quality
  • Stamping Dies
    • Draw forming process -- Die types and functions; Die materials; Die design and construction
    • Other types of forming (tube and sheet hydroforming, progressive dies, etc)
  • Stamping Presses
DAY TWO
  • Sheet Steel
    • Mechanical properties
    • Grade designations
  • Sheet Aluminum
    • Mechanical properties
    • Grade designations
  • Sheet Metal Formability
    • Forming limit diagram
    • Circle grid and thinning strain analyses
    • Applications

Instructor(s): Edmund Herman and Jody N. Hall
Mr. Herman is President of Creative Concepts Company, Inc. Prior to establishing his consulting business, Mr. Herman worked for General Motors Corporation where he was responsible for new process development in the areas of draw die development for sheet metal stamping dies, mold development for sheet molding compounds, and pressure die casting dies and processes. He was instrumental in the shift from physical plaster developments to total CAD design of sheet metal draw die developments. Mr. Herman is also an experienced instructor and served as the Education Director for the Society of Die Casting Engineers (now the North American Die Casting Association). He has taught continuing education courses in die casting, stamping and injection molding through Oakland and Wayne State Universities. Mr. Herman is a registered professional engineer in the state of Michigan and has a Bachelor of Science in Industrial Engineering from General Motors Institute and a Master of Science in Industrial Engineering - Operations Research from the University of Michigan.

Dr. Jody Hall is the Technical Integration Engineer for the Body Manufacturing Engineering Center at General Motors in North America. She is responsible for new steel applications and specifications for all stamped steel body components. Jody’s experiences in manufacturing at General Motors have ranged from research and development of new materials and manufacturing processes to solving current production problems. Her background includes engine and transmission components, body sheet metal, stamping die design and construction, plant floor data management, and manufacturing strategic planning. She has also been GM’s manufacturing representative to the Auto/Steel Partnership Joint Policy Council since 2000. Dr. Hall is the recipient of numerous professional awards including the University of Michigan College of Engineering Alumni Merit Award in 2007, the Auto/Steel Partnership Instrumental Change Award in 2007, the GM Die Engineering Services Award for Leadership in 2005, the USCAR Special Recognition Award for Outstanding Contributions in 2004, and the GM Chairman’s Honors Award in 2001. Dr. Hall has a B.S. in Materials & Metallurgical Engineering, and a M.S. and Ph.D. in Materials Science and Engineering from the University of Michigan.

Fees: $1275.00 ; SAE Members: $1015.00 - $1145.00

1.3 CEUs
You must complete all course contact hours and successfully pass the learning assessment to obtain CEUs.

To register, click Register button at the top of this page and submit the online form, or contact SAE Customer Service at 1-877-606-7323 (724/776-4970 outside the U.S. and Canada) or at CustomerService@sae.org.

For a quote on bringing this course to your company site, fill out a Corporate Learning Solutions Request Form